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Large-scale Frame for the Semiconductor Industry

Project Description:
This product serves as the essential base for semiconductor equipment, where precision and reliability are paramount. We ensure top performance by maintaining a flatness standard of ±0.1mm after welding. Our strict process control meets all final requirements, highlighting our professionalism and dedication to customer satisfaction.

Processes:

  • Tube cutting

  • Tapping

  • Welding

  • Grinding

  • Heat treatment

  • CNC machining

  • Sandblasting

  • Powder coating

  • Packaging

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DFM Involvement From The Design Phase:

  1. Design Optimization: We integrate Tenon joints for crucial tube connections to minimize welding distortion and meet strict dimensional and precision criteria, ensuring top-notch performance and quality

  2. Precision and Reliability: Understanding the critical flatness requirements, we implement post-welding heat treatment to alleviate stress, ensuring consistent precision and reliability. This demonstrates our commitment to exceptional solutions and customer satisfaction.

FMEA Assessment:

  1. Material Traceability: We assign a distinct tracking serial number to each tube, enabling seamless material traceability throughout the welding process. This system ensures prompt and efficient retrieval if needed, assuring customers of our product quality.

  2. Welding Integrity Assurance: To ensure the reliability of welds post-heat treatment, we replicate the welding process, create welding coupons, and perform rigorous strength and penetration tests. This proactive approach mitigates potential risks, emphasizing our commitment to quality and durability.

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Welding coupon testing

Quality Control:

  • We integrate robot welding into our production process to enhance consistency and precision.

  • Detailed checklists for welding and powder coating ensure thorough inspection at every stage, aligning with our stringent quality standards.

  • We partner with reliable suppliers, conducting rigorous audits of our heat treatment partners to ensure their processes and quality standards align with ours.

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