Engineering , Design & Prototyping

工程，设计&专业

We've got a team of over 80 skilled engineers who handle our New Product Introduction (NPI) process. Our setup is project-focused, with each project led by one of our experienced project managers. They're dedicated to meeting the project's goals for cost, delivery, and quality. Our aim is to make the NPI process hassle-free for you, ensuring a smooth experience from start to finish.

80+ Skilled Engineers

Our dedicated project managers and engineers collaborate intimately with clients at every stage, ensuring excellence from conception to completion

Impactful DFM Strategies

Leveraging our deep expertise in sheet metal fabrication, we are specialized in delivering enhanced product quality and cost optimization through smart Design for Manufacturability (DFM) advice

Quality Assurance

Quality control starts with product analysis. Rest assured thorough BOM analysis, meticulous process and tooling design, and Poka-Yoke methods, paired with rigorous digital inspections and custom fixtures

Fastest Prototyping Team

We understand the importance of time when it comes to new product launching. We have a specialized 20-member crew with exclusive machinery just to produce prototype. Our standard prototyping lead time is typically in under a week,

Typical NPI Process

We incorporate a project-based structure at ACE. Each project is led by a project manager who oversees and coordinates every aspect of the entire NPI (New Product Introduction) process. Each NPI team is comprised of skilled professionals, including quoting engineers, project engineers, quality engineers, sourcing engineers, as well as planning and production specialists.

Before the Build

Quotation
Customer Qualification
Access to drawings
Design For Manufacturing (DFM)

Project Engineers

Bill of Materials (BOM)
Process design
Process drawings

Tooling & fixtures design
Work instructions (WI)
Reliability testing

Quality Engineers

FMEA (Design & Process etc)
Poka -Yoke
Digital inspection (IQC &. IPQC)

Sourcing Engineers

Outsourcing
Material plannings &. Pull-in
Inventory management

Planning & Production

Dedicated prototype team
Capacities evaluation

Production preparations
Lean manufacturing practice

质量管理

Quality Management

Quality is the foundation of everything we do at ACE. We are committed to excellence in all aspects through our rigorous systematic quality approach. Our quality foundation is supported by two crucial pillars. Firstly, our system support integrates all quality functions into our Manufacturing Execution System (MES), enhancing the efficiency of our operations. Secondly, our well-being program underscores our belief that the well-being of our people is fundamental to maintaining high quality.

Precision & Transparency with Our MES System

Automated Precision & Smart Inspection

Workflow automation reduces errors

Automated inspection task generation with designed sampling

Real-time data analysis and notifications for critical quality checks

Total Transparency

A single scan reveals everything: from technical specs to supplier tracing, inspection reports and product history

Customized report and prompt alerts for potential issues

Integrated Andon System

Quick problem identification with the power to pause production, ensuring quality is paramount

We Believe Quality Starts With People

Empowering Our Team

At ACE, quality begins with our people. Through fostering their well-being, we see direct benefits in performance and output

Continuous Improvement Culture

Team members contribute directly via mobile suggestions—fueling a culture of progress with over 10,000 suggestions and 50+ improvement projects this year

Every voice matters, driving safety, quality, cost efficiency, and productivity enhancements

Robust Audit Process

Regular audits by leaders across levels—from unit leaders to engineers and the general manager—bolster operator performance and process integrity

交付保障

Guaranteed Delivery &Beyond

We understand the challenges of managing projects with short lifecycles, fluctuating demand, and frequent design updates. At ACE, we excel in handling products with high mix and low volume, offering unmatched agility and flexibility. In addition to manufacturing, we provide our clients with value-added services, including inventory management and supply chain management, ensuring seamless operations from start to finish.

Specialized in High-mix, Low-volume Projects

Expertise in handling demand variability, design updates, short product lifecycles, and tight lead times

Advanced Inventory Solutions

Customizable Just-In-Time (JIT), Built-to-Schedule, and Vendor-Managed Inventory (VMI) strategies

Proactive inventory management based on real-time needs

Supply Chain Mastery

Robust management of complex Bill of Materials (BOM)

Globle sourcing experience

Proven success in unstable market conditions

Production Capabilities

ACE Suzhou and Penang factories are equipped with the most advanced production equipment and have full processes for the production of sheet metal and frame products.

生产能力

Suzhou Site

Full process sheet metal factory with high automation rate and the ability to provide customers with additional services such as integrated assembly and design.